Cutting Stock - The Model
For our example, we will be cutting 45 foot wide rolls of paper into smaller rolls of widths: 34, 24, 15, 10 and 18. We use Lingo’s programming capability to iteratively solve the master and subproblem until no further beneficial cutting patterns remain to be appended to the master problem.
MODEL:
! Uses Lingo’s programming capability to do
on-the-fly column generation for a
cutting-stock problem;
SETS:
PATTERN: COST, X;
FG: WIDTH, DEM, PRICE, Y, YIELD;
FXP( FG, PATTERN): NBR;
ENDSETS
DATA:
PATTERN = 1..20; ! Allow up to 20 patterns;
RMWIDTH = 45; ! Raw material width;
FG = F34 F24 F15 F10 F18;!Finished goods...;
WIDTH= 34 24 15 10 18;!their widths...;
DEM = 350 100 800 1001 377;!and demands;
BIGM = 999;
ENDDATA
SUBMODEL MASTER_PROB:
[MSTROBJ] MIN= @SUM( PATTERN( J)| J #LE# NPATS:
COST( J)*X( J));
@FOR( FG( I):
[R_DEM]
@SUM( PATTERN( J)| J #LE# NPATS:
NBR( I, J) * X( J)) >= DEM( I);
);
ENDSUBMODEL
SUBMODEL INTEGER_REQ:
@FOR( PATTERN: @GIN( X));
ENDSUBMODEL
SUBMODEL PATTERN_GEN:
[SUBOBJ] MAX = @SUM( FG( I): PRICE( I)* Y( I));
@SUM( FG( I): WIDTH( I)*Y( I)) <= RMWIDTH;
@FOR( FG( I): @GIN(Y( I)));
ENDSUBMODEL
CALC:
! Send unwanted output to log file;
@DIVERT( 'LINGO.LOG');
! Set parameters;
@SET( 'DEFAULT');
@SET( 'TERSEO', 1);
@SET( 'STAWIN', 0);
! Max number of patterns we'll allow;
MXPATS = @SIZE( PATTERN);
! Make first pattern an expensive super pattern;
COST( 1) = BIGM;
@FOR( FG( I): NBR( I, 1) = 1);
! Loop as long as the reduced cost is
attractive and there is space;
NPATS = 1;
RC = -BIGM; ! Clearly attractive initially;
@WHILE( RC #LT# 0 #AND# NPATS #LT# MXPATS:
! Solve for current best pattern runs;
@SOLVE( MASTER_PROB);
! Copy dual prices to PATTERN_GEN submodel;
@FOR( FG( I): PRICE( I) = -@DUAL( R_DEM( I)));
! Generate the current most attractive pattern;
@SOLVE( PATTERN_GEN);
! Marginal value of current best pattern;
RC = 1 - SUBOBJ;
! Add the pattern to the Master;
NPATS = NPATS + 1;
@FOR( FG( I): NBR( I, NPATS) = Y( I));
COST( NPATS) = 1;
);
! Finally solve Master as an IP;
@SOLVE( MASTER_PROB, INTEGER_REQ);
! Redirect output back to terminal;
@DIVERT();
ENDCALC
END
Model: LOOPCUT